Tire shredding is one of the most common ways to prepare scrap or waste tires for recycle or disposal. Before tires can be disposed of in landfills, they have to be shredded into smaller pieces. The required size will generally depend on the area or state that you reside in. Today many companies now shred tires to recycle tires, tire mulch, or crumb tire, that is then reused for creating surfaces on athletics tracks, roads, playgrounds, and more.
This is when a tire shredder machine comes in since it serves a very important purpose. It is important to gain an understanding of how these machines work, to decide whether one of these machines can benefit your business.
1. Primary Tire Shredders
A primary shredder is the first part of the machine that scrap tires go through. These are robust shredders that take whole tires and turn them into 2″ to 6″ rough shreds. These machines typically process up to 10 to 30 tons of tires or rubber in an hour. The primary shredder features either 1 shaft or 2 shafts.
The single-shaft shredders are great to create uniform pieces. The two-shaft shredder typically produces rougher shreds, but the overall shredding process is faster. The two-shaft shredder is also longer-lasting and more durable.
The primary shredders only involve one step when it comes to tire-shredding since the large pieces created will then need to go through a secondary shredder to refine the pieces even further. Click here to know more: https://bestonpyrolysisplant.com/.
The next step of the process involves the rough tire shreds going through the secondary shredder of a tire shredder machine, which is also called the grater. This process refines the tires into chips to sizes of 1″ or smaller. Tires also contain steel wire that is filtered out by the secondary shredders.
After passing through the grater, the mulch left behind then goes through the granulator. This is a high-speed processing machine that is used to remove other materials, such as polyester and nylon. This process produces the material into crumb rubber. This crumb is produced through extremely fine tire-shredding, and the “crumbs” are around 3/8″ in size. See cost of tyre pyrolysis plant here.
When finer shredding becomes a requirement, the final step that a tire shredding machine will feature would be the milling equipment. The crumb rubber is then placed into a fine grinder, or cracker mill, where the pieces are further reduced to around 2mm or smaller, which creates a “rubber powder”.
Each step involved in processing tires is to refine the rubber into smaller and smaller pieces. The primary shredder slices the whole tires up into pieces of rough chunks of around 2″ in size. Each piece of equipment used from here will reduce the size of the rubber even further, as well as extract any other materials. Nylon, polyester, and steel wire will be removed successfully during a tire-shredding process, which leaves behind pure and clean rubber powder. The main goal of using a tire shredder is to either prepare the waste tires for a landfill or to reuse the materials extracted from the process. Visit the site: https://bestonpyrolysisplant.com/continuous-waste-tyre-pyrolysis-plant/.