A waste tyre pyrolysis plant is an eco-friendly piece of machinery that is used to recycle used tyres into marketable materials. Such a plant provides an environmentally-friendly alternative to simply incinerating waste tyres or throwing them into landfill sites. The marketable materials produced by a pyrolysis plant are fuel oil, carbon black, combustible gases and steel wires.

Those who live in modern societies will know that owning a car is now a necessity for many employment opportunities. Unfortunately, as increasing numbers of cars are needed, the disposal of increasing quantities of used tyres has become a big problem for many areas. Fortunately, waste tyre pyrolysis plants are now becoming more commonplace around the world, which means used tyres can easily be recycled into profitable materials. Pyrolysis reactor manufacturers export their products to countries all over the map including Romania, Nigeria, India, Sudia Arabia, Australia, Indonesia, Philippines, UK, Brazil, South Africa, Argentina and more.

There are dozens of tyre pyrolysis plant manufacturers in operations, and one of the most well-known is Beston. All of the manufacturers in the industry produce different models of plants, so companies can easily source machinery that matches their needs. Those who want to start a small-scale tire recycling plants, for example, are probably going to want to look at pyrolysis plants that utilize batch operating systems. Meanwhile, those looking to start a large-scale recycling factory that operates 24/7 will need to explore semi-continuous and continuous tyre pyrolysis plant options.

A semi-continuous pyrolysis plant is equipped with an auto-feeder which automatically feeds waste tyres into the main reactor. Meanwhile, a plant that has a batch operating system requires a labor force to manually feed materials into the reactor. Both semi-continuous and batch system plants have 360-degree rotary reactor designs. Wanna learn more information about the designs for different types of the plant, you can click here.

A continuous pyrolysis plant, also named automatic pyrolysis plant, has a horizontal reactor design, which makes it much more stable. This type of plant can operate 24/7 as the reactor does not require a cool-down period between batches. As a consequence, continuous plants can process up to 24 tons of waste tyres each day.

It is important to note that all pyrolysis reactors require the waste tyre raw materials to be cut into small pieces before they enter the main chamber. This means tyre recycling plants need to invest in tyre shredder machines. You can find plenty of these machines for sale online.

The end materials produced by a waste tyre recycling pyrolysis plant are pyrolysis oil, black carbon, steel wire, and combustible gases. All of these materials can be sold to different industries in various forms for big profits. Pyrolysis oil, for example, can be refined into gasoline and diesel in a distillation machine. Black carbon can be mixed with clay and transformed into construction bricks. Steel factories meanwhile are always looking to buy steel wire from tyre recycling facilities.

When you need to process waste so it can be turned into oil or carbon black you are going to want to invest in a pyrolysis plant. The pyrolysis plant allows you to turn waste tyre, rubber, plastic into something you can use and the price is going to be affordable. The plant can be used in many ways and it provides you with an affordable way to get a lot of work done. The most important thing is the pyrolysis plant cost.

The machine takes biomass and heats it to a very high temperature. Once the materials are heated they turn into oil or charcoal. The machine can process a lot of biomass and it does so very efficiently so you don’t need to spend a lot of money running the machine.

The plant meets all emissions standards and it provides your company with a green way to process waste. The machine is economical and it is also CE and ISO certified. The continuous pyrolysis plant allows you to run the machine 24 hours a day. This ensures that you make more money and it also ensures that you don’t have to keep stopping the machine to cool off the reactor.

The materials that go into the machine need to be broken down into smaller pieces. They also need to be dried. You might need to use a shredding and drying machine to dry the materials so they don’t have more than a 15 percent moisture content.

When it is time to start the machine the materials need to be loaded into the machine and then you just turn it on. The plant has two layers in the heating chamber which ensures that the heat stays contained where it is supposed to be. The heat is also recycled which makes the plant affordable to run. The plant is very affordable and it can help you in multiple ways. Here is a waste tyre recycling plant video from Beston Machinery.

When you want to buy a machine you need to know how much charcoal you need to make. This will help you choose a machine that is the right size. The price of the machine will depend on how large the machine is and how much it can process.

The manufacturer should offer after sales service and they should also offer training and installation. It is important that your crew knows exactly what they need to do and they also have to follow the right safety procedures. The machine is safe because of the double layer heating technology but you still have to be careful with the machine.

The machine allows you to process many tons of waste. This takes the biomass out of the environment which is good for the environment. The machine meets emissions standards and it doesn’t use a lot of energy to run. When you choose this machine you are helping the environment and you can also make money. The machine is capable of running 24 hours straight and it provides you with an affordable way to get a lot of work done and make more money.

Before investing in tires to oil technology business, you may need to know the cost of waste tyre oil plant. Usually, there are many tires to oil plant providers in the market, and they offer various costs and prices by separate plants. Beston Company is one of these providers. They can provide you a fair price on your tire to oil plant. As a dependable tire pyrolysis plant provider, the firm guarantees to offer the high standardized refuse equipment with the fair waste tyre pyrolysis plant cost. Here is how they balance the quality and consumer’s costs.

Use of Energy Saving Methods by Waste Tyre Oil Plant

Brand new heating system

The latest kind of tire to oil plant in the company embraces a brand new heating system. It has combined the benefits of both direct and indirect heating system to enhance the utilization of heating and energy saving. You can see the design on https://bestonmachinery.com/pyrolysis-plant/videos/.

Residual gas use.

There would be combustible gas produced while the process of pyrolysis is occurring. The firm’s workers have skills in collecting that gas. After the combustion gas has undergone the de-dusting and desulphurization process, it will be utilized back as a fuel for heating the pyrolysis reactor.

Fireproof matters.

Between the casing and pyrolysis reactor, refractory products will be utilized at the same time in saving energy and preventing the loss of heat.

Exceptional after sale services to lessen consumer’s consequent expenses.

Beston has special after sale services. The firm engages expert teams of designing, maintenance, manufacturing, and research individuals. In case you have ensuing issues with maintenance and installation, the firm’s team of employees will assist you out, thus saving you vast sums of cash for additional preservation.

The tire to oil plants of Beston Company are selling well all over the world. They can be seen in the UK, South Africa, Hungary, South Korea, the Philippines, etc. These plants are famous for their excellent fair price. Thus within the entire market of tire pyrolysis plant, both the firm’s quality of the machine and its waste tyre oil plant cost are more competitive.

Making Cash from the End Product to Make Worth Your Investment

Steel wire obtained as an end product from the recycled materials can be sold to steel industries. Additionally, the carbon black also obtained as the end product from recycled tires can be directly sold and utilized in plastic and rubber industries. Beston’s grinding machine can also be used for grinding the carbon black to obtain a fine powder of it. If you obtain N330 carbon black, it will have a soaring price in the market as the raw product of filler, colorant, and fortifier. It can also be utilized to generate plastic products, pigment, rubber V-belt, and rubber seal. Oil is another product that can be acquired from the recycled tire. It’s a type of raw fuel product you can vend directly. A refuse oil distillation machine can be utilized in extracting qualified diesel from it. The diesel can be applied in big and weighty machinery.

All the three mentioned end-products are helpful in particular industrial areas. It wouldn’t be difficult for consumers making cash from them. They’ll undoubtedly obtain a substantial return on their investments from these products, thus making tire to oil plant cost much worthy.

The Working Process of the Waste Tyre Oil Plant

The tire shredding machine is used in shredding massive refuse vehicle tires into tiny pieces, making the succeeding processing, much straightforward. For the fully continuous and semi-continuous tire pyrolysis plants, an auto screw feeder is used in feeding. This is to lessen the costs of labor and enhance working efficiency. The brand new heating structure can be utilized in heating the pyrolysis reactor until the inside temperature attains a hundred and sixty degrees Celsius. In an oxygen-free habitat, the raw matter will decay, and oil gas will be produced and stream to the manifold.

Large pieces of oil gas will be liquefied and preserved in a weighty oil tank. Light oil gas will move up to the condenser and be condensed to be maintained in the oil tank. During the pyrolysis process, the combustible gas will be produced. This gas will be collected, be desulphurized and de-dusted, and then be utilized as fuel for heating the pyrolysis reactor. As for the remaining gas, Beston Company has designed a succession of filter structures involving dedusting system, water spraying, activated carbon absorption, and ceramic ring absorption. The residual gas will safely be discharged after it has undergone these processes.

Conclusion

Besides the production cost and the succeeding cost which can be provided by a trustworthy provider of the waste tyre oil plant, you also need to think of other elements which can impact your future expenses like electricity, water, labor and additional costs associated with local regulations and policies. In short, once you resolve setting up your tire to oil plant, the value shall be one of the vital things you’ll need to think about. Or you consult Beston China (the manufacturer of waste to energy equipment) to get the answer directly.

Continuous Pyrolysis Plant is very famous among most investors more especially those who have used it. It is able to dispose or process various materials like plastic, oil, tire oil sludge among others of huge quantity of up to 20 tons. The process on the machine is systematic and automatic in discharging and feeding the slag in a continuous way without having a stop. This is a very profitable investment plan because its working is efficient and convenient.

Operation description of the continuous pyrolysis plant

The operation of this plant can be well described in the various stages that are involved and the continuous pyrolysis plant design is made for the purpose of waste recycling and energy saving. This includes

a. Pre-treatment

The waste materials are always supposed to be treated even before entering the pyrolysis process. For this to be done there is a need to have a tire shredder machine that is used to crush the tires into smaller pieces of around 40mm. if there are plastics that are rigid and are of large sizes they are too needed to be crushed. Those wastes from the medical areas are also disinfected.

b.Raw material feeding

Having pretreated the waste raw materials, feed all of them to the reactor. Once they the reactor has been feed, it is sealed and the inlet doors closed in order to make sure that there is no escape of any gas from the reactor. This step is usually done in a caring way in order to avoid any leakage.

c.Pyrolysis

The pyrolysis reactor is heated using either fuel gas, charcoal or any other heat source. The reactor is heated until it reaches 250 degrees when the oil gas will be formed. The step then paves the way for the condensation stage. You should notice that the reactor designs of the continuous pyrolysis plant and small pyrolysis plant are a little bit different, click it to learn more.

d.Condensation stage

Once the oil gas is formed, it is directed to the condensation stage where it is converted into liquid oil. The condenser that is used in this is made in a way that it improves the oil efficiency and also makes the maximum conversation or condensation of the oil gas that enters there.

e.Wasted gas recovery

In the condensation chamber, not all the oil gas is condensed and therefore there is some which may go out and it is good to be brought back. There is a way in which it is made to ensure that there is a secure way in which the gas is brought back onto the condensation chamber safely. In order to save energy use within the system, the wasted gas is directed to the reactor and heated again before it is condensed.

f.Discharge

The only discharge is the steel and carbon black which are automatically discharged while the other waste materials are feed in the reactor.

Characteristics of the continuous pyrolysis plant

·The pre-treatment is required。

·Steel wire and carbon black are automatically discharged while the other waste materials are feed on the reactor. The full pyrolysis process can be achieved through feeding of the raw materials on one end and the other end is used to automatically discharge carbon black and steel wire.

·The pyrolysis process is able to work for 24 hours a day without having a stop. This helps in improving the efficiency and save of manpower that is required for the complete process.

·The reactor of the pyrolysis plant is very stable with no rotary and this helps in making the process react so quickly. It’s from this design that makes the whole process more efficient and ideal.

In addition, as one of the professional pyrolysis machine manufacturers, we can supply customized services for all the customers.

Advantages of continuous pyrolysis plant

• It adopts the use of the automatic tube condenser that helps in the whole condensing process and hence improves the efficiency process.
• The reactor is stable with no rotary on it and hence this increases the pyrolysis process. It also makes the whole process manpower saving and use of low energy in the process.
• The design is made in a way to protect both the work and environment. The proper casing and sealing that is done are meant to ensure that the workers and the environment have been protected.
• It can also work for 24 hours a day without stopping or cooling down before one starts the second batch if its there.

If for real you are in need of good investments with low labor and the dispose of your large waste, then Continuous Pyrolysis Plant is the best option for you. All you need is to visit us so that you can see how our technology is working and how helpful we will be for you. We provide the best services to our customers.